Philadelphia

Philadelphia facility

One of North America’s largest volume contract manufacturer of banded hard two-piece liquid filled capsules, founded in 1998.

Location: Philadelphia, PA

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Facilities

Industry-leading facilities, featuring:

  • 45,000 sq. ft. facility
  • Four manufacturing suites
  • Two packaging lines
  • FDA audited Facility

Certifications and accreditations

  • Health Canada
  • Written Standard Operating Procedures (SOP) to comply with current Good Manufacturing Practices (cGMP) to ensure consistent quality
  • ISO 17025 accreditation of in-house laboratories performing Chemical, Physical, Microbial, Heavy Metal, Pesticides and Solvent Residue testing
  • Finished Products are tested in accordance with USP/AOAC Methods where applicable
  • Certificate of Analysis available
  • SQP (Supplier Qualification Program) ensuring supplier compliance
  • Compliance with the Public Health Security and Bioterrorism Preparedness and Response
    Act of 2002

Capacity

  • 1 billion capsules/year
  • 90 million liquid capsules per month

Galenic (dosage and delivery) forms

Two piece Liquid capsule composition

  • Gelatin
  • HPMC (Vegetable)
  • Fish gelatin
  • Semi-solid and hot-melt formulations
  • Oils and oil-based suspensions

Production details

Capsule size/average fill weight

  • Size 1: 375-425 mg
  • Size 0: 525-575 mg
  • Size 00: 775-825 mg

Special innovations

Beadlet/oil filling technology

  • Floating pearl inside a liquid-filled transparent capsule
  • 2-phase delivery system

Industry-leading two-piece liquid-filled Capliques™, featuring:

Band sealing:

  • Tamper evident
  • Odor mitigation
  • Product branding

Bottling and cartoning

  • Pressure sensitive labels
  • Full body sleeves

Formulation

  • Formulation and manufacturing experts on hand to help formulate custom products
  • Expert advice on absorption, bioavailability, content uniformity, regulatory concerns, and dosage requirements

Minimum orders

Clear capsule with clear band

  • 300,000 capsules

Clear capsule with colored band

  • 300,000 capsules

Custom colored capsule

  • 1,000,000

Printed capsule

  • 1,000,000

Production lead time

Approximately 8 weeks

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